Indutherm
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Gas Atomiser, Indutherm
Atomiser
Powder particle size for every request
The Indutherm atomisation plants have been particularly designed for the flexible and economic production of small-scale metal powder batches. Traditional large-scale production plants cannot provide this economic advantage. Frequently changing alloys in production require high cleaning efforts to avoid cross contamination. Particularly in R&D or precious metal powder applications small amounts of various kinds of powder are frequently required, often also new types of alloy powder not available on the market. Especially fast developing applications like SLM and MIM require more and more specialised metal powder.
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CC/VCC Series, Indutherm
CC 1000 / VCC 1000
The Continuous Casting Machines – the only ones with vacuum and/or quattro drive
More flexibility, lower costs Indutherm continuous casting machines help you to save production costs. With only one machine, you can produce your own alloys or semi-finished products in different shapes and sizes in the shortest time, for example: – wires or bars in every diameter you need, up to ø 90 mm (V-CC3000) – sheets and strips, e.g. ring production, for stamping and pressing – tubes, perfect as basic material for cutting in sections for wedding ring production – granulates As the desired parts and alloys can be produced within minutes, you can reduce your investment for material in storage. Your processes will get faster, more flexible and more efficient. With optionally available equipment as for example sintering set for diffusion bonding and granulation tank the versatility of these machines may be enhanced even more.
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CC/VCC Series, Indutherm
CC 3000 / VCC 3000
The Continuous Casting Machines – the only ones with vacuum and/or quattro drive
More flexibility, lower costs Indutherm continuous casting machines help you to save production costs. With only one machine, you can produce your own alloys or semi-finished products in different shapes and sizes in the shortest time, for example: – wires or bars in every diameter you need, up to ø 90 mm (V-CC3000) – sheets and strips, e.g. ring production, for stamping and pressing – tubes, perfect as basic material for cutting in sections for wedding ring production – granulates As the desired parts and alloys can be produced within minutes, you can reduce your investment for material in storage. Your processes will get faster, more flexible and more efficient. With optionally available equipment as for example sintering set for diffusion bonding and granulation tank the versatility of these machines may be enhanced even more.
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CC/VCC Series, Indutherm
CC 400 / VCC 400
The Continuous Casting Machines – the only ones with vacuum and/or quattro drive
More flexibility, lower costs Indutherm continuous casting machines help you to save production costs. With only one machine, you can produce your own alloys or semi-finished products in different shapes and sizes in the shortest time, for example: – wires or bars in every diameter you need, up to ø 90 mm (V-CC3000) – sheets and strips, e.g. ring production, for stamping and pressing – tubes, perfect as basic material for cutting in sections for wedding ring production – granulates As the desired parts and alloys can be produced within minutes, you can reduce your investment for material in storage. Your processes will get faster, more flexible and more efficient. With optionally available equipment as for example sintering set for diffusion bonding and granulation tank the versatility of these machines may be enhanced even more.
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GU Series, Indutherm
GU 1000
Granulating Systems
For the production of granules we can offer you two different systems. If you want to produce granules only occasionally, the additional equipment of a vacuum pressure (VC) or a vacuum-continuous casting machine (V-CC) with a granulating tank is a good alternative. For a frequent or permanent production of granules our GU series granulating machines will be the first choice. These machines are developed especially for granulating of metal bullions into proper grains. They are used with a separate removable granulation tank (no tank integrated) and are available with crucible sizes from 170 ccm up to 12000 ccm. The major applications are : – Preparation of alloys out of gold and master alloy… – Preparation of alloy components… – Preparation of alloys from components… – Cleaning up of already casted metal… …under inert gas atmosphere or under vacuum
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GU Series, Indutherm
GU 12000
Granulating Systems
For the production of granules we can offer you two different systems. If you want to produce granules only occasionally, the additional equipment of a vacuum pressure (VC) or a vacuum-continuous casting machine (V-CC) with a granulating tank is a good alternative. For a frequent or permanent production of granules our GU series granulating machines will be the first choice. These machines are developed especially for granulating of metal bullions into proper grains. They are used with a separate removable granulation tank (no tank integrated) and are available with crucible sizes from 170 ccm up to 12000 ccm. The major applications are : – Preparation of alloys out of gold and master alloy… – Preparation of alloy components… – Preparation of alloys from components… – Cleaning up of already casted metal… …under inert gas atmosphere or under vacuum
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GU Series, Indutherm
GU 3000
Granulating Systems
For the production of granules we can offer you two different systems. If you want to produce granules only occasionally, the additional equipment of a vacuum pressure (VC) or a vacuum-continuous casting machine (V-CC) with a granulating tank is a good alternative. For a frequent or permanent production of granules our GU series granulating machines will be the first choice. These machines are developed especially for granulating of metal bullions into proper grains. They are used with a separate removable granulation tank (no tank integrated) and are available with crucible sizes from 170 ccm up to 12000 ccm. The major applications are : – Preparation of alloys out of gold and master alloy… – Preparation of alloy components… – Preparation of alloys from components… – Cleaning up of already casted metal… …under inert gas atmosphere or under vacuum
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GU Series, Indutherm
GU 500 / GU 500 micro
Granulating Systems
The GU micro series was developed for the production of micro granules with grain size of between 0.1 and 1.0 mm. – Granulating of metal bullionns into proper grains. – Production of micro grains for sintering processes. – Micro graining nozzles easy to replace.
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Indutherm, MC Series
MC 100 V
Award-winning vibration technology – unique in its class
The high demand for our MC 15+ and VTC 200 V high-temperature tilting casting machines motivated us to develop the MC 100 V: a number of users wanted the compactness of the MC 15+, but needed greater capacity – not so much, however, as the VTC 200 V offers. We have filled this gap with the new MC 100 V, by developing a small, hi-tech machine that combines the best of both models: it builds on the space- saving design and ingenious pivoting mechanism of the small MC 15+, while offering a wide range of the highlights from the much larger VTC machine. Latest generation generators The MC 100 V is equipped with a latest generation induction generator, developed especially for this housing design and with high operating efficiency. Convenient, high precision control is provided via a new opera- ting system, with an LCD display, full text display and program control. Award-winning vibration technology – unique in its class For the first time, our multi-award winning and patent-pending vibration system is now available in a compact casting machine. Using vibration when casting ensures better form filling, creating casts with greater, more consistent densities, higher elasticity and greatly reduced porosity. Vibration technology is a compelling alternative to the frequently used and relatively delicate centrifugal systems, especially when casting platinum or palladium.
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Indutherm, MC Series
MC 16
A compact casting system for small studios, with which high-quality casts can be made economically.
Suitable for all metals The 3.5 kW induction heating means that the material melts extremely rapidly in an atmosphere without oxidation. All metals – also platinum and steel – can be cast without difficulty. The crucibles are large enough to solve any standard casting task one would find in a studio or atelier with no difficulty at all. The flasks can also accommodate larger or heavier jewellery parts. It is equally possible to melt and cast minimal amounts of metal. The entire process is extremely fast, especially if the goldsmith uses so-called speed investment compounds. This enables rapid response to new models, fulfillment of express orders and the implementation of last-minute ideas, for example before a trade fair. Rapid and simple casting The whole process of casting can be carried out simply, quickly and safely without any real prior technical knowledge of casting. In the investment machine the gipsum gets mixed under vacuum – correctly dosed and air bubble free. The flask with the wax model gets filled under vacuum, too. Vibration during filling eliminates air inclusions. The wax is molten off in the furnace and the mould is burnt out. MC 16, the new MC series basic model • NEW: Run of process with controller • NEW: LCD-display with all program data (20 programs) • For graphite and for ceramic crucibles, temperature up to 2000° C • Very easy to use, short training period • Perfectly suited for small castings and small series • 3.5 KW induction generator for fast heating • Even for the casting of steel and platinum After pouring, the MC series automatically switch to overpressure in order to optimise the mould filling even for delicate parts. Alternatively it is also possible to keep the vacuum.
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Indutherm, MC Series
MC60V
Mini vacuum pressure casting unit MC60V
The MC 60 V table casting system for gold, silver, copper…
This small, high-performance casting system is ideal for smaller production volumes and can be used for jewelry alloys such as gold, silver, copper, bronze, etc., but also for brass or aluminum alloys.
Now with program control and full text LCD display
Now with vibration system for optimal mold filling
Easy to use and short training period
Connection to a normal 230V socket
Automated pouring process for repeatable results
Strong metal mixing = homogeneous melt
Melting under vacuum or inert gas to prevent oxidation
Quick and easy wateringThe entire casting process can be carried out easily, quickly and safely, even without much prior knowledge of casting technology:
In the investment system, the investment material is correctly dosed and mixed under vacuum without any bubbles. The cuvette with the wax model is also filled with the investment material under vacuum. Vibration also eliminates any air pockets. The wax is removed in the kiln and the mold is burned out.For small series and for individual castings
In addition to small series production, “quick casting” is also possible in between, e.g. B. design or trade fair models or the quick production of semi-finished products is an important aspect.
The small space requirement also allows it to be used in studios or workshops with little space.Key Benefits
Easy to use, short training period, very good results even without casting experience
Excellent price/performance ratio
3.5 kW induction generator for quickly reaching the melting temperature (maximum temperature 1,300° C)
strong mixing of the material (low-frequency generator tuning)
Melting under vacuum prevents oxide formation
First-class mold filling thanks to inert gas/overpressure function, max. 2 bar
Low operating costs thanks to inexpensive consumables and cuvettes without flanges
Excellent ratio of system size to capacity: cuvettes up to Ø 100 mm x 120 mm HSKU: n/a -
Indutherm, VC Series
VC 500 LCD
The semi-automatic VC version
For larger production volumes with constant casting operations, the much higher performance (shorter casting cycles) and the even larger crucible and flask capacity (option: flasks up to 160 mm ø/400 mm H) are worthwhile. The high maximum temperature of 1,600° C allows an expanded range of alloys; temperature measurements in crucibles and cuvettes ensure high repeatability. 20 temperature programs make work easier with frequently changing alloys.
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Indutherm, VC Series
VC400
The semi-automatic VC version
The ideal machine for smaller companies with not very large production quantities, but which still offers significantly more capacity than the MC machines. Experienced casters often do not attach great importance to automatic functions or program controls and generally achieve the same quality with the VC 400 as with more sophisticated systems.
Its induction generator ensures rapid heating and thorough mixing of the molten metal through inductive bath movement. In addition to the Turbo Pressure function, the VC 400 and VC 500 have an automatic switchover to overpressure after pouring.
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Indutherm, VC Series
VC450
The fully automatic VC casting system
The VC 450 was developed on the proven basis of the VC 400, but is equipped with a completely new generator and control system. Each individual casting parameter such as melting time, temperature, pressure, etc. can be precisely set using a comfortable control unit with an LCD display and saved for recurring castings. This ensures and documents constant casting quality – particularly important for certified production processes.
The precise operator guidance and numerous automatic functions make the VC 450 absolutely easy and safe to use, even for less experienced casters.
This system is also optionally available with the INDUTHERM vibration system (VC 450 V).This machine is ideal for:
Casting jewelry and other small parts
for continuous use
for certified production processesSKU: n/a -
Indutherm, VC Series
VC460V
NEW
The VC460V is an induction heated vacuum overpressure casting machine developed for working in graphite crucibles. The VC460V is equipped with novel technology to cast filigree and precise pieces. Low frequency generator ensures excellent mixing of liquid metal.
The VC460V is engineered for continuous and efficient operation by its robust design and fully automatic operation mode. Modular systems guarantees low running costs, easy maintenance and service. Within several options the machine can be even more customized to customer needs. Besides of casting into filigree molds, the machine could be also used for granulation, bar casting and diffusion bonding.
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Indutherm, VC Series
VC480V
Vibration technology now also in the middle class: the inexpensive, fully automatic casting system VC 480 V
With INDUTHERM vibration system for optimized mold filling and castings with lowest porosity, finest structure and best further processing properties. 8 kW induction generator, cuvette chamber with adjustable vacuum. Crucible volume max. 170 ccm = 2.5 kg Au 18 ct Cuvette size Ø 130 mm x H 260 mm Temp. max. 1,600° C
With new program control
The program control with 100 casting programs guarantees high ease of use and precisely reproducible casting results. A total of 80 casting cycles are pre-programmed for all common alloys, e.g. AGS, Alpha Plus, Heraeus, Legor, Pandora. What this means for you in practice: perfect casting results from the first cuvette onwards instead of costly test castings.
Turbulence Reduction Software
A newly developed control software for low-turbulence metal flow.
Vibration technology
The use of vibration technology ensures the decisive quality advantage: Independent metallurgical studies prove:
Vibration improves the material flow and thus mold filling, especially with difficult shapes.
The castings have a higher and more uniform density – for all alloys and shapes tested.
Porosity is significantly reduced.
Reduced risk of breakages (hot cracks)
50% smaller grain sizes
Cast parts are therefore much easier to process and offer higher tension and more elasticity.
In practice this means:Higher and more consistent quality, less scrap, less post-processing, more options for further processing.
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Indutherm, VC Series
VC650V
The fully automatic VC casting systems
The VC 650 V impresses with its very high speed and casting quality. High crucible capacities, a sweep mode vibration system and an overpressure of up to 3 bar are the essential features that make this machine ideal for large productions.
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Indutherm, VC Series
VC680V
VC 680 V vacuum die casting system with innovative recharging system
The absolute “state of the art” system: the new VC 680 V ensures maximum efficiency with its technological standard – through maximum speed and casting quality.
The VC 680 V vacuum die casting system offers maximum efficiency thanks to its new filling system.
Thanks to the innovative filling system, the melting chamber no longer needs to be opened to refill the next batch of metal. A metal sensor automatically reports when material is missing from the feeder and needs to be refilled.
The advantages:
lower personnel costs
more consistent casting quality
higher process stability, less rejects
optimized overlapping casting
up to 20 watering cycles per hour
high energy efficiency
longer service life of consumables
minimized metal losses
Refill without pressure loss
lower personnel costsThe VC 680 V is also available as an HTC version with a maximum temperature of 2,000° C.
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